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There has been much study and debate over which mesh is best in different scenarios. Here we compile some information for reference. We have no financial interest or partnership with any mesh companies.
There are truly many options for mesh. Different surgeons prefer different types of mesh, but there are a few general guidelines most surgeons agree upon:
Permanent meshes can be used as patches or as bridges.
Absorbable meshes are best used as patches as opposed to bridges wherever possible.
For contaminated fields, absorbable mesh (or no mesh) is preferred. Light-weight and large-pore permanent meshes have been demonstrated to be able to withstand infections in some circumstances -- meaning they have been shown to not always require removal and permit the body's immune system and antibiotics to be able to successfully clear infections.
Lighter weight meshes may have less foreign body sensation at the expense of increased recurrence rates by way of central mesh failures. Light weight meshes appear to contract less after implanation.
Heavier weight meshes may have less recurrences at the expense of increased foreign body sensation and decreased flexibility. Heavy weight meshes appear to contract more after implantation.
Permanent: this type of mesh is made of a material that is not degraded. Permanent meshes in general must be removed when in contact with an infection although some lightweight large-pore meshes have been salvaged (i.e. did not have to be removed) in the setting of infected fields.
Polypropylene: perhaps the least disordered collagen reaction. Examples include Prolene, Marlex, Parietene, 3DMax, Ventralight, and Ventralex.
Polyester: this appears to have a more disordered collagen reaction. Examples include Progrip, and Symbotex.
PTFE: this is gortex and is often thick and has been associated with bowel erosion years later.
Partially absorbable: a lighter weight permanent scaffold within an absorbable (see below) mesh. Examples include Ovitex.
Absorbable: this type of mesh is resorbed over time. These meshes are sometimes utilized in infected/contaminated fields.
Phasix: this is resorbed over the course of 12-18 months.
Vicryl: this material is resorbed over the course of a few months.
Biologics: these meshes are made out of animal tissue / collagen and usually last for a few months.
Mesh weight density is a measure of how "heavy" or "dense" a mesh is. As would be expected, in general, a "heavier" mesh will have a higher physical strength. But remember a mesh's utility does not rest solely on its physical strength and characteristics, but also in its ability to elicit the body's immune response and serve as a scaffold for a scar plate. As mesh weight increases, this may also increase foreign body sensation. Also heavier meshes tend to contract more over time in the body.
Larger hernias with weaker tissue may benefit from heavier meshes, whereas lower tension hernia repairs may benefit from lighter meshes.
There are a few different classifications published. We use the following schema:
Light-weight meshes: density < 50 g/m²
Medium-weight meshes: density 50 — 80 g/m²
Heavy-weight meshes: density > 80 g/m²
Pore size in a mesh referes to the space between the material fibers. With larger pore size, it is easier for cells and tissue to intermingle with the mesh leading to better tissue ingrowth and mesh incorporation. Smaller pore size can lend itself to faster deposition of a scar plate.
There are different classifications proposed, we utilize the following schema:
Microporous meshes: pore size < 100 μm (0.1 mm)
Small pore meshes: pore size 0.1 — 1 mm
Medium pore meshes: pore size 1 — 2 mm
Macroporous meshes: pore size > 2 mm
When mesh is in contact with the bowel (e.g. esophagus, small intestine, etc), it is important that mesh has a barrier non-adhesive coating -- this is to prevent adhesions and decrease the risk of future fistulization (where mesh erodes into bowel). The goal is for the non-adhesive coating to last long enough for the mesh to be "peritonealized" -- that is, covered with the body's own peritoneum. Now in general, it is usually best to keep mesh out of the peritoneal cavity wherever possible by placing it preperitoneally, or in the TAR space, or even in the onlay space.
Open inguinal hernia meshes (heavier to the right)
Bard Soft Mesh
Material: Polypropylene
Barrier: None
Pore size: 2.5 mm / 1.59 mm²
Weight: 44 g/m²
Ball burst strength: 130 N
Light-weight
Macroporous
Ethicon Prolene Soft
Material: Polypropylene
Barrier: None
Pore size: 2.5 x 3.5 mm
Weight: 44 g/m²
Max burst strength: 940 N
Light-weight
Macroporous
Ethicon Prolene
Material: Polypropylene
Barrier: None
Pore size: 1.0 mm
Weight: 76 g/m²
Max burst strength: 2650 N
Medium-weight
Medium pore
Bard Mesh
Material: Polypropylene
Barrier: None
Pore size: 0.76 mm / 0.55 mm²
Weight: 105.4 g/m²
Ball burst strength: 302 N
Heavy-weight
Small pore
Laparoscopic/robotic inguinal hernia meshes (heavier to the right)
Bard 3DMax Light Mesh
Material: Polypropylene
Barrier: None
Pore size: 1.68 mm²
Weight: 40 g/m²
Ball burst strength: 135 N
Light-weight
Macroporous
Medtronic Progrip
Material: Polyester
Barrier: None
Pore size: 1.8 mm
Weight: 47 g/m² (after resorption of grips, starts at 81 g/m²)
Ball burst strength: n/a
Light-weight (close to medium)
Medium pore
Bard 3DMax Mesh
Material: Polypropylene
Barrier: None
Pore size: 0.32 mm²
Weight: 137 g/m²
Ball burst strength: 335 N
Heavy-weight
Small pore
Ventral hernia meshes (heavier to the right)
Bard Phasix ST
Material: Poly-4-hydroxybutyrate (absorbable)
Barrier: PGA
Pore size: 0.73 mm²
Weight: 211 g/m² (total absorption to 0 within 12-18 months; drops to estimated 149 after ST absorbed in 30 days)
Ball burst strength: 250 N
Heavy-weight/absorbable
Small pore
Bard Ventralight ST
Material: Polypropylene
Barrier: PGA
Pore size: 0.66 mm / 0.40 mm²
Weight: 51 g/m² (after resorption 30 days later, starts at 213 g/m²)
Ball burst strength: 380 N
Medium-weight
Small pore
Medtronic Symbotex
Material: Polyester
Barrier: Collagen
Pore size: 2.3 mm
Weight: 66 g/m²
Ball burst strength: 227 N(?)
Medium-weight
Macroporous
Medtronic Parietene DS
Material: Polypropylene
Barrier: Caprolactone
Pore size: 2 mm
Weight: 82 g/m²
Ball burst strength: 366 N(?)
Heavy-weight (close to medium)
Large pore
What are the indications for heavy vs medium vs lightweight mesh in hernia repair?
The search for ideal hernia repair; mesh materials and types
Polyester vs polypropylene, do mesh materials matter? A meta-analysis and systematic review
Mesh Weight in Reoperation for Recurrence After Laparoscopic Inguinal Hernia Repair
Lightweight versus heavyweight mesh in laparoscopic inguinal hernia repair: a meta-analysis
Lightweight versus heavyweight in inguinal hernia repair: a meta-analysis